KSP Production

Manufacturing

Series manufacturing with control of every critical parameter

The reliability of a device is created in production: from the rubber compound and the quality of steel to vulcanisation, assembly, marking and testing of the finished batch.

Seismic isolation bearing prepared for installation
10,800 m²plant area in China
up to 15,000isolators per year at the China site
8,500 m²plant area in Çorlu, Türkiye
up to 30,000design capacity of the Türkiye site

Sites

Capacity for projects of any scale

Main site — China

A production complex of 10,800 m². Declared capacity is up to 15,000 seismic isolators per year. Full cycle: from rubber compound preparation to testing of the finished product.

International site — Çorlu, Türkiye

A production site of 8,500 m². Design capacity is up to 30,000 units per year. It serves the European and Middle Eastern markets.

Manufacturing cycle

From incoming material to the finished product

01

Incoming inspection

Verification of steel, rubber components, lead and seal batches together with the accompanying documentation.

02

Component preparation

Cutting and machining of steel plates, preparation of the rubber compound and surface treatment.

03

Moulding and vulcanisation

Assembly of the stack and maintenance of temperature, pressure and time regimes with parameter logging.

04

Machining

Manufacturing of fixing and bearing elements, application of protective coatings and device assembly.

05

Testing and release

Control of dimensions, stiffness, load capacity, marking and the document package.

Quality control

Batch traceability and confirmation of characteristics

01

Materials

Certificates, formulations, physical and mechanical properties and batch identification.

02

Process regimes

Control of operation parameters and recording of deviations in the production documentation.

03

Geometry

Verification of dimensions, alignment, flatness and connecting elements.

04

Performance characteristics

Testing of prototypes and sampled units of the production batch to an approved programme.

05

Delivery package

Marking, product passport, test reports, certificates, storage and installation instructions.

Engineering base of production

Research centre and technological preparation

In-house R&D centre of the technology partner
In-house R&D centre of the technology partner
Design and process support for production batches
Design and process support for production batches
Supply and preparation of devices for installation

Supply

Products arrive on site ready for incoming inspection

Before shipment, the schedule, packaging, marking, control points and the list of transferred documents are agreed. Each device retains an identification linked to its design position and inspection results.

Transport and temporary storage conditions take into account the protection of working surfaces, temperature regime and the installation sequence. The specific logistics scheme is defined by the supply project.

Next step

Request a manufacturing programme for your project

We will prepare the batch composition, testing plan, document requirements and an indicative delivery sequence.

Request a consultation

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